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Cryogenic Storage Tanks

VTV references include more than 45 cryogenic tanks of single wall and double wall configuration using carbon steel, aluminum alloy steel, stainless steel and 9% Nickel steel along with handling, refrigeration and vapourising facilities for a wide variety of service conditions.

VTV designed and constructed its first cryogenic storage terminal in 1972 for the Rourkela Steel Plant. This Project involved the design, procurement, fabrication, erection, testing and commissioning of a 1000Mt. Liquid Oxygen Tank four 100cu.m. gaseous oxygen vessels, liquid and gaseous oxygen filling and transfer lines. The liquid oxygen was stored at -183deg. C in a 12 m dia. Aluminium alloy sphere suspended within a steel container holding expended perlite insulation in dry inert atmosphere. A very sophisticated instrumentation system was designed for the facility to ensure safe operation. VTV's R&D department successfully developed inhouse MIG welding machines for carrying out aluminum alloy welding on this LoX tank and portable field units for expanding the perlite ore-35 million cu.cm of ore was expanded to 20 times its volume for filling the annulus of this tank.

VTV subsequently handled the engineering, procurement and construction of LoX storage and handling facility for the Bhilai steel plant including a 2000 Mt. LoX tank, lox intake pipework, lox pump out facilities, a steam heated vapourisers and electrical & instrumentation works for the storage plant operation. VTV Lox and LiN terminals are in service in a large number of steel and petrochemical plants, in India. Concurrently, the growth in the fertiliser industry in the Indian subcontinent provided opportunities for VTV to handle the engineering, procurement and construction of refrigerated ammonia storage terminals for an array of Fertiliser Corporations in India, Bangladesh and Sri Lanka. VTV's involvement in providing indigenous expertise for cryogenic storage facilities to the steel, petrochemical and fertiliser industry during their early years of growth and development form the bedrock of VTV's cryogenic engineering and construction credentials. In the mid-eighties VTV pioneered the EPC execution of an Ethylene/C2C3 cryogenic storage terminal for IPCL consisting of 4 nos. 9% Nickel storage tanks. This project heralded a new phase of growth for the company in the cryogenic sector which resulted in the execution of a range of projects for the storage of Ethylene, Propylene and C2C3 for India's petrochemical industry.

VTV has specialized in the construction of double wall tanks by hydraulic jacking. Having constructed 12 tanks of 9% Nickel VTV has also developed a substantial 9% Nickel fabrication and welding experience both by the SMAW and SAW process.

A FEW VTV CRYOGENIC STORAGE TERMINAL PROJECTS
S.No.
Client
Type of Tank
Service
Capacity (Mt)
MoC
Qty.
1.
Bokaro Steel Plant. Double wall Dome Roof Liquid Oxygen 2000 Aluminium Alloy & Carbon Steel 1
2.
Ashuganj Fert. & Chem. Co., Bangladesh Double wall Dome Roof Ammonia 10000 BQ Steel 1
3.
RIL, Hazira Double Integrity Dome Roof with Suspended Deck Ethylene & Propylene 10000 9% Nickel & 1% Nickel 3
4.
IFFCO, Kalol Single Wall Dome Roof Ammonia 10000 BQ Steel 1
5.
GAIL, Patas Double Integrity Dome Roof Ethylene 4500 9% Nickel 2
6.
Essar Steel, Hazira Double Wall Dome Roof Liquid Oxygen 500 Stainless Steel 2
7.
IPCL, Nagothane Double Integrity Dome Roof with suspended deck Ethylene & C2C3 3500 & 8000 9% Nickel 4
8.
Finolex, Ratnagiri Double Integrity Dome Roof with suspended deck Ethylene 10000 & 6000 9% Nickel 4
9.
Cochin Gertilisers Double Wall Dome Roof Ammonia 10000& 5000 BQ Steel 2

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