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Turnkey Projects

VTV has executed turnkey project for almost all major domestic and international Oil & Gas Companies. VTV references include turnkey projects for more than 300 atmospheric, cryogenic & pressurized storage tanks and process plants including a variety of columns, heaters, heat exchangers and pressure vessels along with all associated civil, piping, electrical and instrumentation works. We highlight herewith a few such projects.

Oil & Gas Installation :
VTV has handled the turnkey execution of a petroleum and gas installation at Sebha for the Brega Petroleum and Marketing Co. This project involved basic and detailed design engineering, procurement, construction and commissioning of complete atmospheric and pressurized storage systems for LPG, Kerosene, Naphtha & Lube Oil, Pumping facilities, an LPG bottling plant, total terminal electrification and instrumentation, a 2.6 km road network, 22000 cu.m. of concreting works, a central control room with computer control system for the entire facility, fire and foam systems, telephone, public address and wireless paging systems and 750 sq.m. Carpet area of administrative and sales office facilities.

Crude Distillation Unit :
VTV has handled the construction of a crude distillation unit for a 3 million TPA refining unit of Gujarat Refinery including crude and vacuum heaters with alloy steel pipe work and refractory lining, 5 process vessels, 4 distillation columns, piping and chimneys, heat exchangers and 110 km.s. of yard process piping.

Aviation Turbine Fuel Storage & handling Facilities:
VTV has handled a multitude of large turnkey atmospheric storage projects. These include ATF storage and handling facility at Kuwait airport which included jet fuel and firewater storage tanks foundations plant drainage systems, RCC bund walls and road works, a pump house with installation to automatically regulate the delivery of fuel into the airport hydrant system according to demand, interconnecting pipe work, area lighting and power distribution for the pump drive units.

Ethylene/C2C3 Cryogenic Storage Terminal :
VTV pioneered the EPC execution of 9% Nickel cryogenic tanks for ethylene/C2C3 storage in India in 1986 for IPCL involving complete engineering, procurement, construction and commissioning of 4 nos. Ethylene storage double wall cryogenic tanks including base heating systems, in tank pumps, instrumentation systems, air heated vapourisers and fire protection systems.

Pilot Distillation Plant : 
VTV has handled the detailed engineering and construction of a pilot distillation facility for Gujarat Refinery consisting of Fired Heaters, heat exchangers, storage tanks and process equipment including buildings, civil foundations, piping, electrical and instrumentation work. This facility was utilised to process feedstocks for producing specialty products.

Ammonia Storage, Refrigeration and Handling Facilities:
VTV has handled the total design, engineering, procurement and construction of a cryogenic Ammonia Import Terminal consisting of a 10,000Mt. Double walled ammonia storage tank, a 3.5 km. 16" NB unloading pipeline, a refrigeration system comprising of two screw compressors, a holding compressors inter coolers condensers, receivers, inlet pumps and interconnecting pipelines, 2 ammonia transfer pumps with all accessories and an ammonia heater.

Cryogenic LoX Storage & Handling Facilities :
VTV has handled a turnkey contract for Kerala Minerals & Metals Ltd., Quilon which involved the design, engineering, procurement, construction and testing of 1 no. 100Mt capacity each double wall spheres with evacuated powder insulation for liquid oxygen and liquid nitrogen service along with pump out and vapourising facilities.

Diversified Industrial Project :
VTV's diversified engineering, procurement, shop manufacture and field erection skills were demonstrated on a large and intricate industrial project for Plastic Resins and Chemicals Ltd. Wherein VTV's involvement included 2 nos. spheres specially designed for inert gas storage, 4 nos. wet seal gasholders of single and double lift, 5 nos. distillation columns, 5 nos. process towers, flare stack, air intake stack, acid purge stack, 18 heat exchangers, 72 pressure vessels, 5 nos. floating roof tanks, 12 nos. cone roof tanks and a hot well. A major part of the project was handled out of VTV's pressure vessel plants with a large field crew concurrently handling field construction work and equipments erection of all shop fabricated equipment.

Pressurised LPG Storage & handling System :
VTV has handled the engineering, procurement and construction of an LPG storage and handling facility at Salem Steel Plant comprising of 3 spheres, a railway unloading gantry equipped to receive 60 rail tank wagons, 6 lpg compressors with interconnected piping, aftercoolers to achieve unloading of liquid and vapour, steam heated vapourisers for delivery of liquid to the main plant alongwith all related civil, electrical and instrumentation work required to operate the facility.

Mounded LPG Storage & Handling System :
VTV has handled the design, engineering, procurement, construction and commissioning of the largest mounded storage LPG terminal in India for the Gas Authority of India Ltd. which included total mechanical and civil work for nine mounded bullets aggregating to 25000cu.m. Of LPG and propane storage, product pumping facilities and odorants systems packages, plant electrification, instrumentation, complete inplant piping cathodic protection systems and residual civil works comprising roads, drains, culverts, enabling structures and pumphouse & odourant sheds.

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